PVC Cable Material Masterbatch Granulator Compounding Line

Model NO.: ATS 65/150
Engagement System: Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Pelletizing Type: Strand/Die-Face Pelletizing
Capacity Range: 300-500kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
PVC Cable Material Masterbatch Granulator Compounding Line

Definition:
PVC cable materials are special pellets that based on PVC resin, added calcium carbonate and other inorganic filler, plasticizers, additives, lubricant additives, etc, after mixing, compounding and extrusion.
 
Characteristics of product:
1.     High resistance to breakdown strength
2.     Low dielectric loss
3.     Good and stable insulation
4.     Good softness
5.     Good mechanical properties and electric properties
6.     Strong acid and alkali resistance, good chemical stability
 
Application:
it is suitable for thin plate, wire and cable insulation, seal, etc.
 
Production line:
Introduction of ATS 65/150 two-stage compounding line
To produce PVC cable materials, we generally use ATS 65/150 two-stage compounding line. ATS 65/150 Two-stage compounding line includes ATE 65 Twin screw extruder, ASE 150 Single screw extruder and down-stream pelletizing system. The first stage is to realize the polymers compounding job, second stage is to extrude the compounds with gentle and lower temperature, then pelletizing through the down-stream cutting system.

About the pelletizing system
Multiple cutting systems also can be adopted in the ATS 65/150 compounding line. Thanks to the modular design principle, both Instrument control and PLC control are also available to be applied in the ATS 65/150 electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
To produce PVC cable materials, we usually use the pelletizing system: air-cooling die-face hot cutting. It has the advantage: combine high-speech and strong-compounding of twin-screw extruder with low-speech, low-temperature and weak-shear of single-screw extruder. It is the first choice when produce heat-sensitive or shear-sensitive material.
 
Production process
1. Measuring feeding machine 
2. First stage: twin screw extruder 
3. Second stage: single screw extruder
4. Air-cooling die-face hot cutting 
5. Cyclone separator 
6. Air cooling extended vibrating screen 
7. Metering packaging weigher

Main technical specification:

Machine size

Screw Diameter(mm)

Screw Speed Max.(rpm)

Motor Power(Kw)

Throughput Rate(Kg/h)

ATS65/150

ATE52

62.4

600

90

300-500

ASE150

150

85

45

 
Characteristics of this set of equipment:
1.     Good mixing effect and the temperature control is convenient
2.     Covers a small area and doesn't need large electricity
3.     Raw material mixing and granulating are entirely automatic, human demand is small
4.     High-safety and can reduce raw materials' damage and deterioration
 
About our service:
PVC Cable Extruder Before-sale  
1.     Introduce products and applications detain
2.     Recommend suitable solution
3.     Provide with reference information
4.     Offer lab for test     
During Manufacturing          
1.     Provide with layout and engineering conditions
2.     Inform the project processing status
3.     Offer other documents
 After-sale
 1. Provide with installation, commissioning and training
2. Register and record customer information
3. Offer spare parts
4. Provide with necessary technical support for new application
5. Visit customer regularly and correct information

Ceiling Light Keel Forming Machine

T-ceiling Light keel roll forming machine is a new building material, it widely used for hotels, terminals, railway stations, playgrounds, supermarkets, factories, office buildings, interior decoration and other places set. It has light weight, high strength, adapt waterproof, shockproof, dust, noise, sound-absorbing, temperature and so on.


Specifications:

Raw material PPGI, GI, Aluminum coils
Material thickness range 0.2-0.5mm
Forming speed 0-40m/min(include punching)
Rollers 12 rows
Material of forming rollers 45# steel with chromed
Shaft diameter and material 40mm, material is Cr12
Controlling system PLC
Material of cutting blade Cr12 mould steel with quenched treatment
Voltage 380V/3Phase/50Hz or at your requirement
Main motor power 7.5KW
Hydraulic atation power 5.5KW
Way of driven Gear

Working process:

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Decoiler - Feeding guide - Main roll forming machine - PLC control system - Servo tracking cutting - Feeding paut for punch - auto punch machine - punch PLC control system - Receiving table


Pictures of machine:

T Ceiling Bar Machine From Yingyee010T Ceiling Bar Machine From Yingyee008T Ceiling Bar Machine From Yingyee007T Ceiling Bar Machine From Yingyee003


Training and Installation :
1. We offer installation service local in paid, reasonable charge.
2. QT test is welcome and professional.
3. manual and using guide is optional if no visiting and no installation.

Certification and after service:
1. Match the technology standard, ISO producing certification
2. CE certification
3. 12 months warranty since the delivery. Board.

Our advantages:
1. Short delivery period.
2. Effective communication
3. Interface customized.

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YingYee Machinery and Technology Service Co.,Ltd , https://www.yingyeemachines.com